Pallets
AI Analysis

AI Analysis

LOP uses Claude AI to analyze your pallet arrangements and provide plain-language explanations, improvement suggestions, and risk assessments. AI Analysis is an optional feature that adds human-readable context to the numerical scores and statistics.


How to Access AI Analysis

AI Analysis is available in two places:

In the Palletize Panel

After running Auto-Pack on a pallet, the "AI Analysis" button appears below the 3D preview. Click it to generate an analysis of the current packing arrangement.

In the Palletize All Results

After Palletize All completes, the results dialog includes an "Explain Assignment" button. Click it to get an AI explanation of how items were distributed across pallets and why.


What the AI Analyzes

When you request an AI analysis, Claude examines the pallet arrangement and provides:

Placement Explanation

Why each item was placed where it is. For example:

  • "The heaviest items (Carton A, 45 kg each) form the base layer to maximize stability"
  • "Fragile items are positioned on the top layer with no items stacked above them"
  • "Items are arranged in an interlock pattern to prevent lateral shifting"

Improvement Suggestions

Specific, actionable recommendations. For example:

  • "Consider rotating layers every 2 levels to improve cross-layer interlocking"
  • "Two items overhang the pallet edge by 30 mm — switching to a EUR2 (1200 x 1000 mm) pallet would eliminate the overhang"
  • "The center of gravity is offset 8% to the right — placing the heavier cartons toward the center would improve balance"

Risk Assessment

Potential issues the AI identifies. For example:

  • "Stack height (1,750 mm) is close to the max (1,800 mm) — any settling during transport could cause items to shift"
  • "Weight distribution is uneven across quadrants — the front-left quadrant carries 40% of the total weight"

Language

AI Analysis responds in the language matching your UI locale setting:

  • English UI → analysis in English
  • Turkish UI → analysis in Turkish

The AI automatically detects the appropriate language. You do not need to configure this.


When AI Analysis Is Useful

ScenarioValue
Reviewing a complex mixed palletAI explains why certain items are grouped or positioned
Training new warehouse staffPlain-language explanations help staff understand packing logic
Communicating with customersAI-generated summaries are clear enough to share
Investigating a low stability scoreAI identifies specific causes and suggests fixes
Comparing different packing patternsRun AI analysis on each to get a qualitative comparison

Limitations

  • AI Analysis is optional — all pallet features work without it
  • Analysis requires an Anthropic API key configured by your organization's admin
  • Each analysis makes an API call — there may be a brief delay (typically 2–5 seconds)
  • The AI provides guidance based on the visible arrangement — it does not run additional physics simulations beyond what the solver and securing analysis already calculate

AI Analysis complements the quantitative Securing Analysis — use Securing Analysis for hard numbers (stability score, wrap specs, strap counts) and AI Analysis for qualitative explanations and suggestions.


Next Steps